The handheld Fluke ii900 Sonic Industrial Imager is designed for production facilities that rely on compressed air. Small leaks can be particularly difficult for the human ear to hear, and not all leaks are in easily accessible areas. “I was questioning some of the leaks the tool was finding so I sprayed those spots with soapy water and saw that the tool was right, there was a leak where it said there was,” says the maintenance technician. ft. plant—all from a 200-horsepower compressor. Even the smallest air leaks can compound product and energy waste and lost production time—especially for a production line that cannot function without compressed air to run its tools and processes. It also will save energy and wear and tear on the equipment. “Being able to visualize where the problem is adds another dimension,” says the company’s maintenance manager. “We never thought of testing for air leaks during production because we couldn’t shut down the aisles and move people out of the area to go and look at a potential leak,” says the manager. The ii900’s array of tiny super sensitive microphones detect sounds both in the human hearing range and the ultrasonic range and even more uniquely, allows the user to actually see sound. See all; Building infrastructure. The product Type is HVAC/R leak detector flashlight by Fluke, product is leak detector, manufactured by Fluke. Detects 0.005 CFM leak at 100PSI from up to 32.8 feet. “Once we find and fix the majority of the leaks for the first time we can probably do follow ups and scan the whole plant in about an eight-hour-shift.” This would help save overtime costs because they can scan for the air leaks during the normal day shift rather than after hours. The ii900 let them see sound as they scanned hoses, fittings, and connections for leaks. Use our ultrasonic leak detectors with malfunctioning bearings and valves. When Fluke offered this company a chance to test its new Fluke ii900 Sonic Industrial Imager, they immediately accepted. The maintenance manager was particularly impressed by the ii900’s ability to find even the smallest of leaks. FLUKE Ultrasonic Leak Detectors 2 products Find specific points that leak in your HVAC systems with ultrasonic leak detectors. Leak detection; New Fluke products; Shop Fluke products; Test Tools Catalog; Accessories. That’s the question a leading heavy equipment manufacturer recently answered as they discovered a new partner in air-leak detection. “Now, we can stand on the sideline and scan the air lines overhead while carts and people are moving underneath. Leaks … The team quickly identified a leak 26 feet up in an overhead air line. This method requires a highly trained individual and a significant amount of time to locate all leaks. Besides helping to find very hard-to-detect leaks, the manufacturing team believes the ii900 offers substantial potential for saving time and costs. If a single line had a leak, it could impact production and increase energy waste. They work on refrigerant, compressed air, natural gas, propane, seal and gaskets and electrical integrity. Blends live SoundMap with visual image. Fluke Sonic Air Leak Detector Yet many compressed air, gas and vacuum systems are compromised by wear and poor maintenance practices, which contribute to the greatest waste of all—the ever-present leaks. Long-range air leak detection The team quickly identified a leak 26 feet up in an overhead air line. Compressed air leaks; Compressed gas leaks; Steam leaks; Vacuum leaks; Literally any other leak that makes an audible noise! The more leaks in the system there are, the harder the compressor needs to work to deliver the needed air to the equipment, which is not optimal for the compressor. Our ultrasonic leak detectors can find leaks in any type of refrigerant or gas. According to the U.S. Department of Energy, a single 1/8” (3mm) line in a compressed-air line can cost upwards of $2,500 a year. … The SoundMap is automatically adapted depending on the frequency level selected so that background noise is filtered out. The FLUKE ii900 is a fast, simple way to detect compressed air, steam, gas & vacuum leaks. The ii900 can visually scan large areas from up to 50 meters (164 feet) away, expediting leak detection at the plant and significantly reducing the number of hours previously spent on that task. “They are very difficult to locate so it’s hard to direct the maintenance team to the correct spot. With minimal training, maintenance teams can now inspect for air and vacuum leaks even during peak production periods. Remember that just because you can’t hear the leak with your ears or headphones, that doesn’t mean that the Fluke ii900 won’t pick it up. When leaks occur, they … Equipped with a microphone array and the ability to easily isolate the sound frequency to identify leaks, background noise can be filtered, and leaks are easily identified. “Some days we can find and repair 30 or 40 leaks in just a couple hours,” the manager stated. “You can identify which thread, fitting, or hose is affected. … The ii900’s built-in acoustic array of tiny sensitive microphones generates a spectrum of decibel levels per frequency. Based on this output, an algorithm calculates a sound image known as SoundMap™ that is superimposed on a visual image. Smoke Pencil ONE Air Leak Detection Hazer – New Handheld Smoke Stick Draft Detector Machine with Fog Juice for Detecting Leaks, Puffer Tool for HVAC Technicians Energy Raters Auto … “I was amazed at how easily you could just pick up the Fluke sonic imager and walk down the aisles scanning an overhead area and very quickly spot leaks,” says the maintenance manager. Quick and easy detection of air leaks The SKF TKSU 10 is an ultrasonic leak detector that helps users to quickly find leakages in compressed air or vacuum systems. The testing included the maintenance lead and the maintenance technician, who alternated throughout eight hours, surveying the entire plant for leaks with two ii900 Sonic Industrial Imagers. The Handheld Fluke ii900 Sonic Industrial Imager is designed for production facilities that rely on compressed air. If there isn’t enough compressed-air pressure for the equipment to function at optimal levels, the results will be costly. Visit our contact us page for repairs, technical support and other questions. Being able to pinpoint where the leak is coming from on that image is extremely exciting.”. That volume of compressed air runs up to 200 torque tools per line, as well as process equipment responsible for moving large sheets of half-inch steel and positioning parts. Fluke II900 Offers Leaks in compressed air, gas and vacuum systems hit both production uptime and the operations line. Product overview: Fluke ii900 Sonic Industrial Imager Equipped with an array of microphones for an expanded field-of-view, the handheld Fluke ii900 Sonic Industrial Imager enables maintenance teams to quickly and accurately locate air, gas and vacuum leaks in compressed air … How do you stay on top of controlling air leaks with so many other priorities on your mind? HVAC tools; Indoor air quality testing; Laser distance meters; Laser levels; Occupancy monitoring; Wire tracers; Calibration tools. Leak detection simplified At Fluke we believe that there is always a better way to do things. “We also use bottles of soapy water to spray on an area that we think may have a leak and look for bubbles.” This spray and watch method requires maintenance team members to be both close enough to the potential leak to hear it and to spray the solution in the correct area. The ability to take a photo of the leak with the Fluke sonic imager and send it to our maintenance teams as part of the work order is extremely valuable. Fluke ii900 Ultrasonic Leak Detector. This manufacturer literally helps keep the wheels of commerce moving. BELEY Ultrasonic Leak Detector with Transmitter, Air Water Fluid Pressure Vaccum System Leaks Tester with Headphone Accessory Kit for Detecting Leakage of Window Door Sealed Oil Tank. “Usually we wait till the building’s very quiet—during an off-shift or a maintenance shutdown and we just try to hear air leaks as best we can,” says the maintenance supervisor. With the Fluke ii910 Precision Acoustic Imager and minimal training, your maintenance technicians can begin checking for leaks during their typical maintenance routine-even during peak operation hours. These leaks … Amprobe ULD-300 Ultrasonic Leak Detector Quickly and Easily Locate Any Pressurized Gas Leak The ULD-300 utilizes innovative technology to locate leaks quickly and efficiently. That’s the question a leading heavy equipment manufacturer recently answered as they discovered a new partner in air-leak detection. Use the ROI calculator to estimate your annual energy savings with the Fluke ii900 Sonic Industrial Imager air leak detector. The SoundMap is updated on screen 10 to 20 times per second. We found one leak on an air line back in the paint room that we couldn’t feel by putting our hand around it or hear, but it was an obvious leak that had been there for some time.”. The other method to finding compressed air leaks is to use an ultrasonic leak detector. Visually detects leaks in compressed air, gas and vacuum systems using sound. ALLOSUN Ultrasonic Leak Detector Transmitter Air Water Dust Leak Detector 36-44KHz Valve Pipe By allosun 9.0 View Product 9.0 5: accutrack leak detector ultra sonic refriferation leak detector “Small leaks are very difficult to find,” he says. “I was amazed at how easily you could just pick up the Fluke sonic imager and walk down the aisles scanning an overhead area and very quickly spot leaks… We’re not affecting their work, which is better for everyone.”, Manufacturer stops spinning its wheels looking for air leaks, How to detect compressed air, gas and vacuum leaks AND find hidden profits, Industrial Imaging: Acoustic cameras and high-definition borescopes, From Ultrasonic Leak Detectors to Acoustic Imaging Air Leak Detection, 14 ways hidden air leaks wreak havoc on equipment, 3 considerations for medical gas leak detection, How to prioritize the leaks in your compressed air system using LeakQ. And that is just one leak…. With minimal training, your maintenance technicians can begin … The 7" LCD touchscreen overlays … 2.7 out … Many of this manufacturer’s processes rely on compressed air to run around 400 tools in its 150,000 sq. A partner in air-leak detection How do you stay on top of controlling air leaks with so many other priorities on your mind? “We use compressed air everywhere in the plant—for pneumatic drivers, robotic welders, the laser cutter, and powder coat equipment,” says the manufacturer’s president. Product Overview: Fluke ii900 Sonic Industrial Imager The handheld Fluke ii900 Sonic Industrial Imager is designed for production facilities that rely on compressed air. With the Fluke ii900 Sonic Industrial Imager your maintenance team can quickly pinpoint the location of compressed air and vacuum leaks. With minimal training, maintenance teams can now inspect for air and vacuum leaks … As one of the world’s foremost aftermarket manufacturers of wheel-services equipment, the company designs, builds, and markets products under trusted and distinguished brands. Leak Detectors Leak detectors use a variety of technologies to quickly identify and locate small leaks in enclosed gas systems, increasing system performance and eliminating safety hazards. “Plus, we can use the ii900 during production hours when it’s extremely loud in here and still been able to capture leaks at the rafter level up to 20 or 30 feet away.”, Scanning for leaks without affecting production is a huge advantage the manufacturer. The handheld Fluke ii900 Sonic Industrial Imager enables maintenance teams to quickly and accurately locate air, gas and vacuum leaks in compressed air … Compressed air leaks also increase energy costs. The results of their leak survey surprised the manufacturing team. The potential for air leaks in the plant is further increased by the presence of older equipment accumulated over the last few decades from various plant consolidations. … This increase in demand raises the risk of an inadequate amount of compressed air for the tools and process equipment. With minimal training, maintenance teams can now inspect for air and vacuum leaks … Even the smallest air leaks can compound energy waste and lost production time. The handheld Fluke ii900 Sonic Industrial Imager is designed for production facilities that rely on compressed air. Hearing air leaks can be very difficult in such a noise filled environment, so most leak detection activities are conducted after hours. This manufacturer uses between 1800 and 2600 CFM of compressed air each day. We think it’ll save us a ton a money—both in labor and energy costs.”, How to detect compressed air, gas and vacuum leaks AND find hidden profits, From Ultrasonic Leak Detectors to Acoustic Imaging Air Leak Detection, 14 ways hidden air leaks wreak havoc on equipment, 3 considerations for medical gas leak detection, How to prioritize the leaks in your compressed air system using LeakQ. “I noticed there were some leaks that the ii900 found that we would never have found by spraying soapy water on. Fluke interviewed a manufacturer regarding air leaks. When Fluke approached this manufacturer about testing its Fluke ii900 Sonic Industrial Imager, which can pinpoint leaks from 50 meters away in a noisy environment, they were a bit skeptical, but more than willing to try it. Most all leak … Frequency … Fluke … They found approximately 143 leaks—both large and small—in a single work day. Visit our contact us page for repairs, technical support and other questions. 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